Alpha Plastics Solutions, Inc. a custom manufacturer of quality thermoformed plastic parts for a variety of industries.

For over 35 years, Alpha Plastics has designed and manufactured custom-formed components for industrial and OEM customers worldwide. Manufacturing thermoformed parts in sheets ranging sizes of 2″ x 3″ to 4′ x 8′, with full CNC machining capabilities. We also offer cleanroom services such as molding and assembly, as well as rapid prototyping and mold design.

Quality Manufacturing Processes

Whether high volume or single prototypes, all Alpha Plastics products are put through rigorous quality control, we’re ISO 9001:2008 certified and take lean manufacturing seriously. As with all of our services, Alpha Plastics will meet or exceed your expectations for custom design and manufacture of quality plastic parts. To learn more about all of our manufacturing capabilities contact Alpha Plastics today.

QUALITY THERMOFORMING SERVICES

Molding Process

Vacuum Forming
Single Sheet

Routing
Trimming

Equipment Capabilities

Robotic
5-axis

CNC Machining

Materials

Acrylonitrile Butadiene Styrene (ABS)
Polystyrene (PS)
Polyethylene (PP)
Acrylic

Others as requested
Custom color matches
Multi-layer “green” or recycled options

Sheet Length

3 in to 8 ft

Sheet Width

2 in to 4 ft

Gauge Size

Up to .250 in

Prototype / Small Parts Length

30 in and up

Prototype / Small Parts Width

24 in and up

Tolerance (+/-)

.060 in

Additional Services Provided

Clean Room Assembly
Cleanroom Molded
Mold Design

Mold Making
Rapid Prototyping

Secondary Services

Finishing
Trimming
Painting
Assembly
Gluing
Decaling
Deburring

Drilling
Riveting
Silk Screening
Edge Polishing
Engraving
Stress Relieving
Hardware Insertion

Additional Services

In-mold Labeling
Ultrasonic Welding
Bonding
Vulcanizing
Hot Stamp
Pad Print

At Machine Fabrication
Component Assembly
Printing
Labeling
Hardware
Fabrication

Packaging

Clamshells
Polybags

Cartons

Production Volume

Up to 5,000 units

Typical Lead Time

7 to 10 days