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Precision Thermoforming of a Gear Cover for the Trucking Industry

Precision Thermoforming of a Gear Cover for the Trucking IndustryThe component shown here was precision thermoformed from ABS for a manufacturer of trucks. Designed for use as a gear cover, the component had to meet industry standards such as ISO technical standards as well as specific DOT standards. The cover featured dimensions of 3.0" 5.0", and required tolerances ±.060". Manufactured on our TF 100 multi-cavity vacuum former, the finished part had a haircell finish, and required full assembly and mating of parts. This gear cover was manufactured at a rate of 30 parts per hour for a total quantity of 200. For more information on this project, see the table below or contact us directly.

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Highlights of this Precision Thermoforming Project

Product Description Gear cover
Capabilities Applied/Processes
Primary:
Thermoforming
Secondary:
Haircell Sheet
Equipment Used to Manufacture Part TF 100 Multi-cavity vacuum former
Overall Part Dimensions 3"x 5"
Tightest Tolerances .060
Material Used ABS
Material Finish Haircell
In process testing/inspection performed Full assembly to mating parts
Industry for Use Trucking Industry
Volume 200
Delivery/Turnaround Time 30 Parts/Hr
Delivery Location Nationwide
Standards Met TS ISO
Product Name TF S/REL PLS RFR Cup
Why did you choose this project to show case? Meet DOT specifications

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